Technical And Manufacturing Skills
Technical And Manufacturing Skills
Keshtec Academy offers comprehensive training in technical and manufacturing skills, focusing on industry-specific knowledge, cutting-edge techniques, and hands-on experience. Our programs are designed to improve productivity, enhance operational efficiency, and ensure employees are equipped with the latest skills to meet the demands of modern manufacturing environments. Whether you are looking to upskill your current workforce or train new employees, our courses empower individuals to excel in their roles and drive business success.
Our Courses Include:
ATS - Techniques and Methodology
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Basic Hydraulic Maintenance and Troubleshooting
COURSE CONTENT :
3 DAYS
MODULE 1 :HYDRAULIC BASICS CIRCUITS AND ITS FUNCTIONS
- Pressure and Force Flow path in the circuit
- Basic Pascal’s Law requirements
- Covering all aspect of Hydraulic Symbols from the circuit
MODULE 2 :CONSTRUCTION OF A HYDRAULIC POWER PACK (TANK)
- Basic Systems Hydraulic Tank requirements
- Components required in a basic Hydraulic Tank
- Detailed Study of the Hydraulic Filtration system
- Reservoirs
- Construction, shape, size & location
- Ventilation & pressurization
- Line connections & maintenance
- Strainers and Filters
- Filtering material and elements
- Accumulators,
- Spring-loaded type, bag type and piston type
- Maintenance of accumulator,
- Pressure Gauges and Volume Meters
- Circulatory Systems
- Fittings, Connectors and Seals
MODULE 3 :HYDRAULIC PUMPS
- Pump Classifications
- Designs of Pump
- Gear Pumps
- Vane Pumps
- Piston Pump
- Characteristics of Vane Pump
- Unbalanced Vane Pumps
- Balanced Vane Pumps
- Piston Pumps
- Radial & Axial Piston Pumps
- Pump Operation
- Operating Problems
MODULE 4 :HYDRAULIC ACTUATORS
- Cylinders
- Single Acting & Double Acting Cylinder
- Construction and Application of Cylinder
- Maintenance of Cylinders
- External & Internal Leakage
- Creeping Cylinder
- Sluggish Operation
- Loose Mounting and Misalignment
- Lack of Lubrication
- Abrasives & Burrs on a Piston Rod
- Hydraulic Motors
- Gear-Type, Vane-Type and Piston-Type
MODULE 5 :HYDRAULIC VALVES
- Pressure-Control Valves
- Relief Valves
- Pressure-Reducing Valves
- Sequence Valves
- Counterbalance Valves
- Directional-Control Valves
- Poppet Valve
- Sliding-Spool Valve
- Flow-Control Valves
- Valve Failures and Remedies
- Disassembling and Servicing Valves
- Repairing Valves
- Valve Assembly
MODULE 6 :HYDRAULIC CIRCUITS AND TROUBLESHOOTING
- Hydraulic Circuit Diagrams
- Graphical Hydraulic Symbols
- Reservoir, Lines, Pumps, Motors & Cylinder
- Pressure-Control, Flow-Control & Directional-Control Valves
- Accessories
- Typical Hydraulic Circuits
- Hydraulic-C Press Circuit
- Power-Steering Circuits
- Road-Patrol-Truck Circuits
MODULE 7 :TROUBLESHOOTING VALVES
- Pressure-Control Valves
- Directional-Control Valves
- Volume-Control Valves
- Troubleshooting
- Causes of Improper Operations
- Testing a Hydraulic Circuit
- Comparing Test Results with Specifications
- Slippage
- Flow and Pressure
- Other Conditions
- Specific Troubles, Causes and Solutions
Basic Pneumatics Maintenance and Troubleshooting
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Building Operational Maintenance
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Developing Maintenance/Equipment Manual
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FMEA
COURSE OUTLINE :
Day 1
MODULE 1 :INTRODUCTION CONCEPTS
- FMEA and FMECA definitions
- History of FMEA
- FMEA objectives
- Types of FMEA
- Benefits of FMEA
- Assembling the Team
- Team Dynamics
MODULE 2 :FMEA ELEMENTS
- Identification of critical areas
- Deriving alternative solutions and recommendations
- 5 keys elements
MODULE 3 :PROCESS FMEA
- Introduction to PFMEA
- What is PFMEA?
- Why Preform PFMEA?
- How to Perform PFMEA?
- 5 types of Failure Modes
- Activity: Use the Process FMEA format
MODULE 4 :TOOLS FOR ANALYSIS
- SPC tools
- Fishbone diagram
- 5 Why Analysis
- Activity: Tools application and practice
Day 2
MODULE 5 :DESIGN FMEA
- Introduction to DFMEA
- What is Design DFMEA?
- Why Perform DFMEA?
- How to Perform PFMEA?
- 5 types of Failure Mode
- Activity: Use the Design FMEA format
MODULE 6 :OTHER FMEAs
- List the other FMEAs
- Its application
MODULE 7 :PREVENTING PROBLEMS
- Recommended Action
- Expect the Unexpected: Mistake Proofing
- Assign Responsibility for and follow up on Recommended Action
- Re-evaluate Risk
MODULE 8 :FMEA REPORTS
- Using FMEA to streamline reliability predictions
- Embedding excel and files to accelerate preparation
- Summary and Conclusion
Improving Productivity and Quality
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Industrial Revolution 4.0
COURSE OUTLINE :
Day 1
MODULE 1 :OVERVIEW OF INDUSTRY 4.0
- Definition and scope of Industry 4.0
- Historical context and evolution of Industry 4.0
- Key components and technologies of Industry 4.0
MODULE 2 :CYBER-PHYSICAL SYSTEMS AND INTERNET OF THINGS
- Concept of Cyber-Physical Systems (CPS)
- Integration of IoT in CPS
- Advantages and challenges of IoT in CPS
MODULE 3 :ARTIFICIAL INTELLIGENCE AND MACHINE LEARNING
- Overview of AI and Machine Learning
- Applications of AI and Machine Learning in Industry 4.0
- Challenges and ethical considerations of AI in Industry 4.0
MODULE 4 :BIG DATA AND ANALYTICS
- Introduction to Big Data and Analytics
- Role of Big Data and Analytics in Industry 4.0
- Applications and benefits of Big Data and Analytics in Industry 4.0
Day 2
MODULE 5 :DIGITAL TWIN AND SIMULATION
- Introduction to Digital Twin and Simulation
- Applications and benefits of Digital Twin and Simulation in Industry 4.0
- Challenges and limitations of Digital Twin and Simulation in Industry 4.0
MODULE 6 :ADDITIVE MANUFACTURING AND ROBOTICS
- Overview of Additive Manufacturing and Robotics
- Advantages and limitations of Additive Manufacturing and Robotics in Industry 4.0
- Applications of Additive Manufacturing and Robotics in Industry 4.0
MODULE 7 :CYBERSECURITY AND DATA PRIVACY
- Importance of Cybersecurity and Data Privacy in Industry 4.0
- Cybersecurity threats and attacks in Industry 4.0
- Best practices for Cybersecurity and Data Privacy in Industry 4.0
MODULE 8 :CASE STUDIES AND REAL-WORLD APPLICATIONS
- Case studies of Industry 4.0 implementation in various industries
- Real-world applications of Industry 4.0 technologies
- Lessons learned and best practices for successful Industry 4.0 implementation
Motors and Bearing Maintenance
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OEE ( Overall Equipment Effectiveness )
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Predictive and Preventive Maintenance
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Programmable Logic Control - Basic Level (Different Types of PLC)
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Root Cause Analysis (RCA)
COURSE OUTLINE :
Day 1
MODULE 1 :GATHERING DATA
- Defining current issues
- Describing symptoms
- Identifying the correct technique
- Finalizing data acquisition
- Activity 1 :Steps in data collection
MODULE 2 :ANALYSING CAUSES
- Brainstorm and list potential factors.
- The 5 Whys & other techniques.
- Cause & Effect Methodology
- Zero In on the actual root cause
- Activity 2 :using the right tools for RCA
- Recap of learnings for Day 1 & Brief introduction of Day 2
Day 2
MODULE 3 :TAKING ACTIONS
- Dig deeper into the most probable cause(s)
- Conduct further investigations
- Based on identified cause, generate solutions
- Evaluate possible solutions for effectiveness
- Activity 3 :Taking appropriate corrective actions
MODULE 4 : AVODING PITFALLS
- Choose and implement the best solution(s)
- Mitigate the root cause from reoccurring
- Ensure implemented solutions are effective.
- Establish permanent solution
- Activity 4 :Steps to ensure a working Permanent Solution
- Recap of Day 2 & Summary of overall learnings
- Valuable references & Methodology for referral
- Post Test & Evaluation
Technical Report Writing Skills
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TPM (Total Productive Maintenance)
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AutoCad 3D Technical Training
COURSE OUTLINE :
5 DAYS
BASIC LEVEL – INTRODUCTION TO AutoCAD(2D DRAFTING)-(DAY 1)
1.INTRODUCTION TO AUTOCAD
- Interface overview: ribbons, workspace, command line
- Navigation: Zoom, Pan, ViewCube
- Units and limits setup
- File management: DWG, DXF, Save, Save As
2.BASIC DRAWING COMMANDS
- Line, Circle, Arc, Rectangle, Polygon
- Object snaps (OSNAP), Grid, Ortho, Polar Tracking
- Coordinate entry methods: absolute, relative, polar
3.MODIFYING COMMANDS
- Move, Copy, Rotate, Scale, Mirror
- Trim, Extend, Offset, Fillet, Chamfer
- Undo/Redo
4.LAYERS AND PROPERTIES
- Creating/managing layers
- Line types, colors, and line weights
- Object properties and Quick Properties
5.BASIC ANNOTATIONS
- Text (single line & multi-line)
- Dimensioning (linear, aligned, angular)
- Leaders
6.PRACTICE EXERCISE
- Draw and annotate a simple mechanical or architectural part
INTERMEDIATE LEVEL – PRODUCTIVE 2D DRAFTING TECNIQUES – (DAY 2)
1.PRECISION & DRAWING AIDS
- Object Snap Tracking
- Construction lines
- Drawing with constraints
2.WORKING WITH BLOCKS
- Creating and inserting blocks
- Dynamic blocks basics
- Tool Palettes
3.GROUPING & ATTRIBUTES
- Groups vs Blocks
- Creating block attributes
- Editing block definitions
4.HATCHING & GRADIENTS
- Hatching techniques
- Pattern control
- Associative vs non-associative hatching
5.PRACTICE EXERCISE
- Floor plan layout with blocks and hatching
INTERMEDIATE LEVEL – CONTINUED – (DAY 3)
1.ADVANCED ANNOTATIONS
- Annotative text and dimensions
- Multileader and tables
- Fields and attributes
2.LAYOUTS & VIEWPORTS
- Paper space vs model space
- Creating and managing viewports
- Scaling views
3.PLOTTING & PUBLISHING
- Plot styles and print settings
- PDF export, plot preview, batch plotting
4.EXTERNAL REFERENCES (XREF)
- Attaching and managing XREFs
- Overlays vs Attach
- Path management
5.PRACTICE PROJECT
- Create a multi-sheet drawing set using XREFs and layouts
ADVANCED LEVEL – 3D MODELING & CUSTOMIZATION – (DAY 4)
1. 3D INTERFACE & WORKSPACE
- Switching to 3D Modeling workspace
- View controls & navigation
- UCS basics
2. SOLID MODELING TOOLS
- Extrude, Revolve, Sweep, Loft
- Presspull, Fillet Edge, Chamfer Edge
3. MODIFYING 3D MODELS
- Union, Subtract, Intersect
- Section and Slice
4. VISUAL STYLES AND RENDERING
- Conceptual, realistic views
- Materials and lighting basics
- Rendering output
5. PRACTICE
- Create a 3D mechanical part or simple structure
ADVANCED LEVEL – CONTINUED – (DAY 5)
1. ADVANCED 3D
- Editing solid models
- Converting 2D to 3D
- Exporting 3D models (e.g., STL for 3D printing)
2. PARAMETRIC CONSTRAINTS
- Geometric and dimensional constraints
- Applying design intent
3. CUSTOMIZATION
- Custom tool palettes
- Command aliases (acad.pgp)
- Workspace customization
4. PRODUCTIVITY TIPS
- Keyboard shortcuts
- Scripts and macros (intro)
- Layer states and templates
5. FINAL PROJECT & REVIEW
- Small project combining 2D & 3D elements
- Q&A, recap, and feedback
Auto Desk Naviswork Technical Training
COURSE CONTENT :
5 DAYS
DAY 1 – BASIC LEVEL
Objective : Understand the interface, navigation, and basic file management
DAY 1 TOPICS:
INTRODUCTION TO NAVISWORKS
- What is Navisworks?
- Overview of Navisworks Manage vs Simulate
INTERFACE AND NAVIGATION
- Workspace overview
- Navigation tools (pan, zoom, orbit, walk/fly)
FILE FORMATS & IMPORTING MODELS
- Supported file types (NWD, NWF, NWC, DWG, RVT, IFC, etc.)
- Appending and merging files
MODEL ORGANIZATION
- Selection tree
- Using layers and search sets
BASIC VIEWPOINT CREATION
- Saving, editing, and organizing viewpoints
MEASURING AND SECTIONING
- Distance, angle, and area measurements
- Using section tools
DAY 2 & DAY 3 – INTERMEDIATE LEVEL
Objective : Develop skills in model review, clash detection, and model organization
DAY 2 TOPICS:
SELECTION & SEARCH SETS
- Creating selection and search sets
- Using selection filters
VIEWPOINTS & ANIMATIONS
- Animating viewpoints
- Redlining and markups
QUANTIFICATION TOOLS
- Introduction to Quantification
- Model and 2D takeoffs
- Applying formulas and classifications
DAY 3 TOPICS:
CLASH DETECTION – PART 1
- Setting up clash tests
- Understanding clash rules and tolerance
- Clash result types (hard vs soft)
CLASH DETECTION – PART 2
- Grouping and filtering clashes
- Reviewing and commenting
- Exporting clash reports
TIMELINER – PART 1
- Introduction to 4D simulation
- Adding tasks and linking model items
DAYS 4 & 5: ADVANCED LEVEL
Objective: Master coordination workflows, advanced simulation, and automation.
DAY 4 TOPICS:
TIMELINER – PART 2
- Importing schedules (MS Project, Primavera, CSV)
- Customizing appearance and animations
- Exporting simulations (videos)
ADVANCED CLASH MANAGEMENT
- Clash matrix setup
- Custom clash rules
- Using ReCap and Point Clouds in clash
DAY 5 TOPICS:
MODEL COORDINATION & COLLABORATION
- Working with BIM 360/Autodesk Construction Cloud
- Coordination issues and BCF export
- Navisworks with Revit workflow
SCRIPTING & AUTOMATION
- Introduction to Navisworks API (optional overview)
- Using DataTools for custom properties
- Customizing Navisworks for automation and reporting
FINAL EXERCISE / Q&A
- Hands-on group coordination exercise
- Troubleshooting session
- Certification of Completion (optional)
Why Choose Us
Tailored Solutions
Our programs are customized to fit the specific needs of your organization, addressing both short-term and long-term goals.
HRDCorp Certified
All our courses are HRDC claimable, offering affordable training solutions for your company.
Expert Trainers
Our experienced instructors bring industry knowledge and practical expertise to every session.
Measurable Impact
We focus on delivering tangible results, ensuring your team’s skills translate into real business growth.
How we stand out above the rest
We provide specialized training that bridges the gap between theory and practical application. Our courses are tailored to the unique needs of the manufacturing sector, offering hands-on experience with the latest technologies and industry practices. With a focus on increasing productivity, enhancing safety standards, and improving overall operational efficiency, our expert instructors ensure that your workforce is equipped with the skills required to excel in today’s competitive manufacturing landscape. Choose Keshtec Academy for impactful, HRDCorp-approved training that drives real-world results.